9728太阳集团(中国)有限公司-BinG百科

Intelligent Manufacturing

The company is devoted to providing clients with lean and intelligent full-scene transparent manufacturing services, and adheres to leading technology and digital intelligent driving. With Intelligent Manufacturing Research Institute as a carrier, by relying professional core teams on automation, informatization and manufacturing technology, the company makes an intensive study of the industrial application of new technologies such as lean production, cloud edge collaboration, intelligent equipment, Internet of Things, and artificial intelligence, and adopts both “automatic transformation” and “digital transformation” for actively exploring and implementing the overall solution for smart factory. Now, it has built unattended intelligent dense warehouses for finished products, intelligent electronic material warehouses, SMT “unmanned” production workshops, DIP automatic production workshops, one-stop integrated testing platforms, and many automatic single units with proprietary core technologies, and owns more than 30 invention patents of intelligent equipment category. At the same time, through installing the IOT device interconnection platform, energy management platform, and AGV intelligent delivery platform, and fully integrating information systems such as APS, MES, ERP, WMS, QMS, ISE, SPC, SCS, HCM and PLM, it has realized data interconnection in research, development, planning, procurement, manufacturing, sales, inventory, finance, customs affairs and human resource management, and established a highly-integrated operation management platform for intelligent manufacturing (MOM).

SMT "unmanned" production workshop

According to the construction standards of "smart workshop" scenarios, on the basis of replacing auxiliary manpower with automation equipment technology, advanced digital technology solutions such as AGV intelligent distribution, equipment interconnection, and AI intelligent re judgment are introduced and effectively utilized to achieve "unmanned" intelligent production in the workshop site.

DIP automated production line

In conjunction with AMR intelligent delivery and handling, the DIP line has implemented a "2+1" mode for single line production manpower configuration, and some models of products can even achieve a "1+1" mode. Among them, self-developed equipment accounts for over 50% of the total line automation equipment.

Automatic Splitting Machine (self-developed)

Vehicle automatic loading machine (self-developed)

Auxiliary material automatic pasting machine (self-developed)

Vehicle automatic plate feeder (self-developed)

Thousand layer car automatic plate harvester (self-developed)

Automatic Splitting Machine (self-developed)

Adopting high-precision visual tracking and positioning technology, Anti static leather and overall anti-static design, Realize intelligent control technology for Z-axis height, Supports PCBs of various sizes and thicknesses, Compatible with both Vcut and milling cutter splitting methods, Compatible with both offline and online production modes, Efficient and highly stable split panel structure, The sealing design effectively controls the dust on the partition board, Customizable device appearance dimensions.

Vehicle automatic loading machine (self-developed)

Adopting high-precision SCARA robots, the whole machine is anti-static, safe and reliable. The whole machine adopts a modular design concept, supporting multiple vehicles and vehicle cycles, online scanning of PCBA barcode function, supporting PCBA anode and cathode plates, supporting MES and other production systems for data exchange, and customizable equipment appearance dimensions

Auxiliary material automatic pasting machine (self-developed)

Adopting high-precision visual positioning technology, a stable and high-speed gantry structure, the entire machine is anti-static, safe and reliable. Online plug-in auxiliary material installation is supported, including shielding covers, thermal pads, label Mylar, etc. It can support up to 6 types of auxiliary materials simultaneously, support MES and other production systems for data exchange, and can customize and support various auxiliary material feeders

Vehicle automatic plate feeder (self-developed)

Adopting high-precision SCARA robots, the whole machine is anti-static, safe and reliable. The whole machine adopts a modular design concept, supporting multiple vehicles and vehicle cycles, stainless steel conveyor chains, automatic guide rail width adjustment, supporting the separation of PCBA good and bad products, supporting MES and other production systems for data exchange, and customizable equipment appearance dimensions

Thousand layer car automatic plate harvester (self-developed)

Supporting various sizes of PCBA, AGV and other PCBA loading and transportation tools, high-precision camera positioning, multi barcode recognition and binding, supporting MES and other production system docking data interaction, adopting intelligent high-speed industrial robots, the whole machine is anti-static, safe and reliable, with online design, software compensation, simple and easy-to-use software design, and rich functions

Circular automatic plate measuring machine

Circular automatic plate measuring machine

Independent shielding box test cabinet
Simultaneously supporting 16 channel shielded box testing
Closed design
Manpower reduction: 3 → 1 person
High space utilization and scalability
The whole machine is anti-static, safe and reliable
Supports both offline and online functions
Support data exchange between MES and other production systems
Automatic locking screw machine

Automatic locking screw machine

Dual platforms support two products simultaneously
Low cost, simple and convenient operation
Adopting multiple detection and motion control technologies
Support data exchange between MES and other production systems
Import servo electric batch and display torque in real-time
Supports multiple products and screw specifications
The whole machine is anti-static, safe and reliable
The whole machine adopts a modular design concept
Automatic loading and unloading components can be added according to demand
Automatic Labeling Machine

Automatic Labeling Machine

The automatic labeling machine supports two products on both platforms simultaneously
Supports multiple products and screw specifications
Automatic cutting and flipping, capable of locking screws on both sides
Adopting multiple detection and motion control technologies, the operation is simple and convenient
Support data exchange between MES and other production systems
Servo electric screwdriver, real-time display of torque
The whole machine adopts a modular design concept
The whole machine is anti-static, safe and reliable
Packing barcode comparison machine

Packing barcode comparison machine

Dual platforms support two products simultaneously
Low cost, simple and convenient operation
Adopting multiple detection and motion control technologies
Support data exchange between MES and other production systems
Supports multiple barcodes
The whole machine is anti-static, safe and reliable
Reduce the error rate of manual packing
Supports both offline and online functions
Screen printing automatic inspection machine

Screen printing automatic inspection machine

Equipped with automatic loading and unloading functions
Equipped with front and back double-sided inspection function
Check the correctness of the screen printing on the surface shell [yes/no]
Label inspection
Record the inspection results, read the barcode and upload it to MES
Support data exchange between production systems such as MES
Detection efficiency: UPH ≥ 300PCS/h
Store at least 500 sets of product formulas
Automatic box sealing and stacking machine

Automatic box sealing and stacking machine

1 sealing and palletizing machine can correspond to 2 packaging lines
Two types of products can mix and flow into the sealing and palletizing machine
The equipment automatically recognizes the barcode of the outer box to distinguish which pallet it is placed on
Adaptive design, intelligent sensing of outer box size and automatic adjustment
The overall safety net enhances the safety of the equipment
Read barcode and upload MES
Support data exchange between production systems such as MES
Store at least 500 sets of product formulas

Automated solution for group testing